Why You Shouldn't Count Out the ICE - Fuel Smarts

Why You Should not Rely Out the ICE – Gasoline Smarts



A brand new technology of inside combustion engine expertise, comparable to Hyliion’s pure gas-electric hybrid, is poised to remodel trucking’s push to chop carbon emissions.

Photograph: Hyliion


Over the previous few years, truck and engine makers have generated a variety of buzz round growing zero-emission drivetrains to assist meet local weather and sustainability objectives. Conventional OEMs and tech start-ups, at house and overseas, now provide battery-electric powertrains to supply industrial fleets with viable options to diesel- and gasoline-powered vehicles, and plenty of have hydrogen-fuel-cell-electric powertrains within the works as effectively.

The tried-and-true inside combustion engine has been largely absent from the dialog. Some truck makers introduced they have been shifting their analysis and improvement investments away from ICEs to deal with ZEVs. If ICEs have been talked about in any respect, it was often to level out diesel and gasoline engines would stay necessary in trucking for a few years throughout a gradual transition to zero emissions.

This yr, nonetheless, introduced a renewed deal with inside combustion designs that run on decrease carbon various fuels. Fleets frightened concerning the viability of battery or gasoline cell expertise may have extra clean-burning choices to energy their vehicles within the close to future.

A Gasoline-Agnostic Future

Let’s return a decade to when pure gasoline engines have been the darling of “inexperienced” trucking. Cummins and Westport Gasoline Techniques in 2001 created a three way partnership to analysis, develop and manufacture pure gasoline engines for trucking purposes. The 2 corporations shared analysis and improvement on the engines. However the fundamental enterprise association was for Westport to produce the higher engine gasoline administration expertise, the “head” of the engine, whereas Cummins equipped the decrease “block” portion of the engine.

The ensuing Cummins-Westport engines ran moderately effectively in lots of fleet purposes, though there was a noticeable drop-off in vary and energy in comparison with diesels. This was primarily as a result of decrease British Thermal Unit content material in compressed or liquified pure gasoline. BTUs are primarily a manner of measure the vitality (or energy) content material current in a gasoline. Diesel gasoline has a better BTU content material than virtually another sort of auto gasoline on the planet, which means primarily {that a} smaller quantity of the gasoline can produce extra vitality that may be transformed to torque, horsepower and car vary.

However these have been solely first-generation pure gasoline engines. One thing far more necessary was happening throughout improvement, in keeping with Puneet Jhawar, the overall supervisor of Cummins’ international pure gasoline enterprise.

“We now have greater than 30 years’ expertise researching pure gasoline engines,” he says. “Throughout that point, we realized quite a bit about how the engine head manages these very advanced and completely different thermal environments to higher management and optimize the combustion occasion for a lot of several types of various fuels — not simply pure gasoline.”

Cummins and Westport dissolved their three way partnership final yr. Shifting ahead, Cummins stated it might think about the event of pure gasoline and different various gasoline engines. Earlier this yr it introduced it was growing a brand new line of “fuel-agnostic” engines.

In the meantime, Westport turned its consideration to growing a hydrogen high-pressure direct injection system that may enable engines to burn liquid hydrogen with a small quantity of diesel used as a pilot gasoline to provoke combustion.

Abruptly, a number of several types of greener various fuels are on the desk to be used in vehicles. And due to new, superior engine head and gasoline injector applied sciences, they may carry out in addition to diesel by way of torque and horsepower, though vary limitations might stay a problem.

“Cummins’ new fuel-agnostic platform includes a sequence of engine variations which might be derived from a typical base engine,” Jhawar says. “Which suggests they’ve a excessive diploma of elements commonality. Under the pinnacle gasket of every engine may have largely comparable elements and above the pinnacle gasket may have completely different elements for various gasoline sorts. This permits for scale in manufacturing not beforehand potential for these newer gasoline sorts.”

Along with pure gasoline and hydrogen, Cummins new engine platform may even provide propane and gasoline variations of engines for medium-duty autos.

Moreover, Jhawar provides, pure gasoline and hydrogen engines are two key applied sciences that Cummins believes have the capability to energy the transportation sector with decrease and 0 carbon fuels. Even higher, he notes, new ICE engines and fuels maintain promise for trucking due to their low prices, comparable efficiency to legacy diesel engines, and environmental advantages.


ClearFlame will focus its new alternative fuel engine technology on ethanol, which the company says is the only clean fuel with a national infrastructure on par with diesel and gasoline.  -  Photo: ClearFlame Engine Technologies

ClearFlame will focus its new various gasoline engine expertise on ethanol, which the corporate says is the one clear gasoline with a nationwide infrastructure on par with diesel and gasoline.

Photograph: ClearFlame Engine Applied sciences


Transformation, Not Disruption

The upshot of all of this, in keeping with Julie Blumreiter, chief expertise officer and co-founder of ClearFlame Engine Applied sciences, is that base diesel engine expertise may be configured to run on any affordable various gasoline, and nonetheless behave like a diesel truck.

“We all of a sudden don’t have to fret about charging occasions for batteries,” she explains. “We don’t have to fret concerning the practicality or weight issues of specialised gasoline tanks or giant battery packs. Now we have diesel efficiency on demand, with no vary or weight penalty. So, what we actually have here’s a transition for fleets to new fuels utilizing confirmed ICE expertise, as a substitute of a disruption the place they’ve to maneuver to completely new sorts of powertrain applied sciences.”

Whereas natural-gas fueling infrastructure is plentiful in comparison with electrical and hydrogen, it’s nonetheless not at diesel ranges, says Thomas Healy, CEO and founding father of Hyliion, which makes a hybrid electric-and-natural-gas powertrain.

“Fleets will want to consider what piece of their operation is greatest fitted to pure gasoline and consider the infrastructure wants from there,” Healy says. “You will need to take note, although, that fleets have quite a few high-quality pure gasoline gasoline suppliers which might be prepared to help them with this activity. Getting fueling infrastructure behind the fence is way simpler and faster with pure gasoline than different options.”

ClearFlame CEO and co-founder B.J. Johnson agrees that infrastructure points will persist for a very long time, limiting the prepared availability of some gasoline sorts. That’s why ClearFlame has opted to focus its engine expertise on ethanol, a clear, various gasoline with a well-established nationwide assist infrastructure already in place.

“Ethanol is the one various gasoline that’s presently at scale with a nationwide infrastructure on par with gasoline and diesel,” he says.

New propulsion techniques aimed toward boosting truck efficiency whereas decreasing emissions will nonetheless doubtless rework ICE-powered vehicles of the long run, Healy says.

Hyllion, which has been engaged on hybrid drive techniques with a number of OEMs, together with Daimler Truck North America, not too long ago inked a cope with Cummins to optimize its pure gasoline engine because the generator for the Hypertruck ERX powertrain.

The Hyliion Hypertruck ERX is an electrical vary extender semi-truck powertrain answer utilizing onboard energy technology to recharge the batteries. The system presents 75 miles of electrical vary to qualify for credit beneath the California Air Useful resource Board’s upcoming ZEV mandates and may obtain as much as 1,000 miles of full vary by way of the generator. Cummins’ ISX12N will likely be optimized with the Hyliion Hypertruck ERX so it could actually use the present 700 pure gasoline stations throughout North America for refueling.

“Clearly, we consider that hybrid powertrains are an effective way for fleets to assist deal with the wants of shippers and regulators right now, with out ready for the infrastructure of tomorrow,” Healy says. “When paired with ICEs, significantly these operating renewable fuels like [renewable natural gas], these techniques can ship very comparable (or higher, in some cases) emission reductions with out radically altering the operational mannequin of the fleet or imposing vital fleet or society-level infrastructure investments that whole within the a whole lot of billions of {dollars}.”

On the similar time, applied sciences are being developed —comparable to cylinder deactivation and the opposed-piston idea — to make ICEs run extra effectively, burning much less gasoline and slicing carbon emissions.

The brand new way forward for ICEs has simply begun to daybreak. There’ll doubtless be extra expertise breakthroughs to return that may additional solidify the position ICEs will play in trucking’s future. However, as Mark Twain as soon as quipped, reviews of the ICE’s pending demise have clearly been exaggerated.



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