4 Gen's Brad Bayne Full Steam Ahead on Electric Trucks - Fuel Smarts

4 Gen’s Brad Bayne Full Steam Forward on Electrical Vehicles – Gasoline Smarts



Brad Bayne, Duncan/4Gen VP of strategic initiatives, is an HDT 2023 Truck Fleet Innovator.

HDT Graphic from 4Gen Pictures


By early September, 4 Gen Logistics could have 64 battery-electric Class 8 vehicles in operation in its California drayage operations, and HDT is honoring the person in control of that transformation as a 2023 HDT Truck Fleet Innovator.

4 Gen is the sister firm of Arizona-based Duncan and Son Strains, which drays containers from the Ports of Lengthy Seashore and Los Angeles to Arizona and different southwestern states.

4 generations of the Duncan household have owned and operated the corporate, which has earned EPA’s SmartWay Excellence Award for over 5 consecutive years as a pacesetter in clear fleets.

This yr, its clear fleet efforts are severely ramping up, as 4 Gen Logistics has pledged to turn out to be the primary North American motor service to personal an all-zero-emission drayage fleet by 2025. That’s 10 years earlier than the rules would require it.

A number of years in the past, wanting on the southern California ports’ initiative to be zero-emissions by 2035, firm officers determined they wanted to get out in entrance of the shift. It began with three battery-electric BYD vehicles shuttling containers out and in of the southern California ports.

Then the corporate introduced in Brad Bayne as VP of strategic initiatives to go full steam forward on 4 Gen’s zero-emission efforts.

Bayne received his begin within the enterprise on the distribution aspect, working at a Walmart distribution facility in Colorado whereas he was going to varsity. “I actually simply went there for a job, after which it ended up turning into my profession in logistics,” he says. He labored his manner up and has had a profession at different logistics and transportation firms.


4Gen added a Volvo VNR Electric to its fleet late last year as part of the Volvo LIGHTS project.  -  Photo: Electrify America

4Gen added a Volvo VNR Electrical to its fleet late final yr as a part of the Volvo LIGHTS venture.

Photograph: Electrify America


When advised he was being thought-about as an HDT Truck Fleet Innovator, Bayne credit fourth-generation proprietor and CEO David Duncan. “He has all the time been on the leading edge and a trendsetter relating to sure areas of the enterprise and understands the significance of doing our half to decrease emissions.”

He was additionally fast to level out that this transition to electrics could be very a lot a staff venture and wouldn’t be doable with out the efforts of many gifted folks — together with those who will likely be behind the wheel. “Get your drivers concerned early within the course of,” he says. “Allow them to take a look at the autos and supply you suggestions.” 

Late final yr, 4 Gen added a Volvo VNR Electrical as a part of the Volvo LIGHTS demonstration venture. In March, its 20 battery-electric Kenworth T680E vehicles have been beginning to arrive. This summer season, 40 Volvo VNR Electrics will likely be on their manner.

“Hopefully, late August, early September, we’ll have a fleet of 64 whole up in operation,” Bayne says. “Proper now, I’d say we’re effectively forward of most others heading down this path.”

The EV and Operations Puzzle

Regardless of the inflow of recent EVs, Bayne says the corporate plans to take away diesel and CNG vehicles by both transferring models to out-of-state places or take away them from the fleet as they attain the tip of their lifecycle.

Why aren’t the electrical vehicles merely changing diesel or CNG fashions straight away? It comes right down to charging time, one of many many items of the EV operations puzzle the corporate is understanding.


In March, the first of 4Gen's  20 battery-electric Kenworth T680E  trucks were starting to arrive.  -  Photo: 4 Gen

In March, the primary of 4Gen’s 20 battery-electric Kenworth T680E vehicles have been beginning to arrive.

Photograph: 4 Gen


4 Gen is considerably uncommon, Bayne says, in that it runs a two-shift operation, with drivers working 10-12 hours a day.

“Proper now, we slip seat our diesel models and run them virtually 24 hours a day,” he explains. “With our change to electrical vehicles, we is not going to have time between shifts to cost, most often eliminating our capacity to slide seat.”

Even with 4 Gen’s new high-speed 350-kW chargers, it’s a two- or three-hour cost time.

As well as, he says, on some routes they gained’t be capable to end the entire day with out charging. “So we’ll have another vehicles which can be obtainable sitting on the chargers able to go, or we’ll reap the benefits of some alternative charging if the drivers are again in one among our yards.”

All that would imply the corporate will want a ratio of three vehicles for each two drivers. However they only gained’t know for certain till they really begin working the vehicles.

Though 4 Gen. has achieved intensive modeling to get an image of what it believes its operation will look when it goes stay with BEVs “I like knowledge, and I can’t wait to have the primary 90 days of information simply to grasp how we may have to regulate our expectations and our operation going ahead primarily based upon our preliminary numbers,” Bayne says.

“Each fleet trying to make this transition understands that electrics is not going to go toe-to-toe with diesels relating to vary and time to refuel. That’s the explanation we’re going to extend the dimensions of our fleet, as a result of we perceive that sadly, with our operation we’re not going to have the ability to work them as a lot as we do [our diesels].”

4 Gen has two forms of operations, every with its personal challenges. One set of drivers works out of the Lengthy Seashore yard and pull containers out of the ports, which can be solely 50 miles a day. That’s the place they’ll use the electrical Kenworths, that are anticipated to have much less vary than the brand new six-battery Volvos.

In Rialto, nonetheless, most of the drivers journey 160 to 200 miles a day, bringing containers from the ports again to prospects within the Inland Empire or to 4 Gen’s yard. Different drivers do native deliveries inside the Inland Empire, and their day might add as much as 100 to 200 miles.

“We anticipate we are going to get about 120 miles from our Kenworths,” Bayne says. “Our preliminary modeling reveals from 180 to 220 miles for our Volvos — I hope that is actually the case. However as soon as once more, we gained’t know till we get into it. In order that’s form of the good unknown. It goes again to only having the vehicles on the bottom and truly utilizing them to see what the real-world outcomes are going to appear to be.”

The vehicles will likely be maintained as a part of the acquisition construction with the respective dealerships.

“Actually, exterior of tires, we’re anticipating that there is not going to be a number of upkeep prices. It’s form of all constructed into the worth of the truck,” Bayne says. “The truck as an entire has fewer transferring elements then a standard ICE unit, and I imagine all firms predict decrease total upkeep prices from the electrics.”

One factor Bayne doesn’t wish to take care of is taking vehicles to the dealership for routine upkeep. He’s been working with 4 Gen’s Kenworth and Volvo sellers to supply a cell unit to permit primary upkeep to occur within the firm’s amenities.

Charging Infrastructure

Like others who’ve been bringing electrical vehicles into their fleets, Bayne says one of many largest challenges is the charging infrastructure.

“We’re up to now forward within the course of that our staff has turn out to be a useful resource for lots of others trying to get into the electrical recreation,” Bayne says. “We like to speak in regards to the good, the unhealthy, and the ugly, and a few of our struggles, to assist different fleets keep away from a number of the issues that we’ve skilled.”

The very first thing fleets must do, he says, is speak to their utility suppliers.

“Earlier than you method them, get a strong plan in place that features each your short- and long-term energy wants on your proposed charging website,” he advises. “With this info they are going to inform you if that’s even one thing that is possible and provide you with a common concept of the timing to supply you the facility wanted.”

After you perceive the utility piece, he says, then you may flip your consideration to what gear works finest on your operation.

4 Gen could also be forward of the sport, Bayne says, however the charging infrastructure remains to be behind the unique projections for its two-phase implementation plan.

For part one, it has partnered with Electrify America, a venture which is able to end in 44 high-speed 350-kilowatt chargers. Thirty will likely be at a location on the Port of Lengthy Seashore, and 14 at 4 Gen’s fundamental yard in Rialto.

“We received fortunate that each of our part one websites had sufficient energy already shut by to assist the infrastructure that we have been placing in,” Bayne says. “After I speak to lots of people proper now which can be speaking with their utilities, they’re discovering out that they only can’t assist the quantity of electrical energy they want initially for what they want to do.”

Part two will double the charging capability, he says, with one other 46 chargers deliberate. That can make a complete of 60 within the Lengthy Seashore port facility and 30 in Rialto.

Initially, the primary part was anticipated to be accomplished by the tip of 2022, however the firm not too long ago broke floor on its first website. Part two is anticipated by the tip of 2024.

“We hope to have infrastructure in place, knock on wooden, about the identical time most of our vehicles are displaying up in direction of mid to late summer season.”

 



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